Market Size (2017)
2017
$1.45B
Vertical: AutoBase Year: 20189 Sections
Market Size (2017)
2017
$1.45B
Projected (2025)
2025
$1.68B
CAGR (2017–2025)
1.9%
1.9%Key Players
109+
The growth of the global off-highway diesel common rail injection system market is driven by various factors such as stringent emission control norms, high demand for diesel engines across off-highway vehicle applications, and demand for commercial vehicles. However, the growth of the market can be hindered by the increase in the number of battery electric vehicles (BEVs).
The global off-highway diesel common rail injection system market is expected to grow at about 2.05% CAGR during the forecast period and reach USD 1,681.4 million by 2025. In 2018, the market was dominated by Asia-Pacific, with a 39.58% share, followed by North America and Europe with shares of 24.89% and 20.22%, respectively.
The global off-highway diesel common rail injection system market has been segmented based on product type, vehicle type, sales channel, and region. Based on product type, the piezoelectric injector segment dominated the market with a share of 76.24%, having accounted for USD 1,119.8 million in 2018 and is projected to grow with the highest CAGR of 2.38% from 2019 to 2025. Based on vehicle type, the tractor segment dominated the market with a share of 37.50%, having accounted for USD 550.7 million in 2018 and is projected to grow with the highest CAGR of 1.84% from 2019 to 2025. Based on sales channel, the OEM segment dominated the market with a share of 92.58%, having accounted for USD 1,359.8 million in 2018 and is projected to grow with the highest CAGR of 1.94% from 2019 to 2025.
The Off Highway Diesel Common Rail Injection System Market market is projected to grow at a CAGR of 1.9% from 2017 to 2025.
Historical performance and future projections (2020–2030, USD Billion)
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View Subscription PlansOff-highway diesel common rail injection systems help distribute the fuel (diesel) into the injectors through the common rail. The diesel is pumped to the rail through a high-pressure fuel pump. The common rail injection system comprises a high-pressure pump, injectors, a rail, and an electronic control unit (ECU). The common rail injection system is used to reduce noise emissions and engine exhaust, enhance fuel efficiency, and improve the overall engine performance. There are two types of diesel common rail injection system available in the global market, namely, piezoelectric injector and conventional solenoid injector.
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View Subscription PlansThis report applies a rigorous multi-stage research process combining primary interviews, secondary data sources, and bottom-up market modelling to ensure accuracy and completeness across all segments and geographies.
Base Year
2018
Historical Period
2017 – 2018
Forecast Period
2018 – 2025
Primary Interviews
150+
Historical data (2017–2018) and forecast period (2018–2025)
Our research process spans primary interviews with industry stakeholders combined with comprehensive secondary data analysis, validated through triangulation across multiple independent sources.
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View Subscription PlansMarket estimates by geography (2025)
InsightAsia Pacific leads with $679.60M by 2025, while Middle East and Africa is projected to grow fastest at a 4.1% CAGR.
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View Subscription Plans| REGION | 2017 | 2018 | 2025 | CAGR | SHARE |
|---|---|---|---|---|---|
| Asia Pacific | $572.00M | $614.90M | $679.60M | 2.2% | 40% |
| South America | $146.70M | $162.60M | $185.30M | 3.0% | 11% |
| Europe | $296.00M | $302.10M | $316.90M | 0.9% | 19% |
| North America | $363.10M | $375.90M | $400.20M | 1.2% | 24% |
| Middle East and Africa | $72.00M | $83.50M | $99.40M | 4.1% | 6% |
| Total | $1.45B | $1.54B | $1.68B | 1.9% | 100% |
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View Subscription PlansTotal Market Size
$1.68B
| APPLICATION | REVENUE ($B) | GROWTH RATE | MARKET PENETRATION |
|---|---|---|---|
| OEM | $1.55B | 1.9% | 47% |
| Aftermarket | $136.30M | 1.9% | 89% |
* Revenue projections based on 2025 estimates. Growth rates represent CAGR 2024–2030. Market penetration indicates current adoption rate within addressable market segments.
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Analytical insights on Off Highway Diesel Common Rail Injection System Market covering market dynamics, competitive landscape, and strategic outlook.
The Off Highway Diesel Common Rail Injection System Market market is projected to reach $1.68B by 2025, growing at 1.9% CAGR. The OEM segment holds the largest share.
The growth of the global off-highway diesel common rail injection system market is driven by various factors such as the demand for commercial vehicles, stringent emission control norms, and high demand for diesel engines across off-highway vehicle applications. However, the growth of the market can be hindered due to increase in the number of BEVs.
Diesel engines offer several advantages in the case of off-highway vehicles as compared to other available fuel alternatives. Improved performance and power, cost-efficient energy generation, and enhanced durability are some of the benefits offered by off-highway diesel engines. These diesel engines generate more torque than a gasoline engine of the same size and improve the vehicle acceleration to a substantial extent. Additionally, no significant modifications are required for an off-highway diesel engine to begin operating on renewable fuel. These factors are expected to drive the demand for diesel engines across several off-highway vehicle applications. The growing demand for high power diesel engines further adds to the demand for diesel common rail injection system as it atomizes the fuel more finely, improving combustion and providing high power delivery.
According to The International Council on Clean Transportation, in the US, the market penetration of rigid trucks with common rail injection systems rose to 100% in 2015 from 85% in 2010. Many major off-highway vehicle manufacturing companies are developing vehicles, which feature advanced designs. Furthermore, the growing construction and agriculture activities across the globe are expected to increase the demand for off-highway vehicles during the forecast period. This growth adds to the demand for diesel common rail injection systems globally.
Currently, the demand for diesel engines across off-highway vehicle applications is high. However, the demand for diesel-fueled off-highway engines is expected to be hampered by the development of substitutes such as petrol, electric, and natural gas-fuelled off-highway engines. Thus, the impact of the high demand for diesel engines across off-highway vehicle applications on the demand for off-highway diesel common rail injection system is expected to shift from high to low over the forecast period.
The companies developing and manufacturing diesel common rail injection systems are investing in the improvement of these systems to achieve maximum acceleration, ensure efficient power delivery, reduce fuel consumption and noise while operating, and decrease the impact of vehicular emission on the environment. For instance, Robert Bosch GmbH, a leading diesel common rail injection system producer, is working on developing an advanced modular common-rail system for commercial vehicles, which is expected to improve fuel efficiency. Furthermore, it can operate at pressure levels between 1,800 bar and 2,500 bar and can be used variably in engines with up to eight cylinders and powers up to 850 kW. A few diesel common rail injection system companies are working on developing fuel injection systems with higher spraying pressures. In 2017, Delphi Technologies developed a new generation of ultra-high precision, modular fuel injection systems based on Euro VI common rail technology. Similarly, in the same year, Denso Corporation developed a new diesel common rail fuel injection system with the highest injection pressure of 2,500 bar. This newly developed system increases the engine’s fuel efficiency by up to 3 percent while also reducing particulate matter (PM) by up to 50 percent and nitrogen oxides (NOx) by up to 8 percent. Such innovations in diesel common rail injection systems are anticipated to create growth opportunities for the players operating in the global off-highway diesel common rail injection system market players during the forecast period.
The increase in demand for fuel-efficient, high-performance, and low-emission vehicles and the reduction in vehicular emission due to stringent rules and regulations in several countries, such as the US, the UK, Germany, France, and Norway, have increased the demand for BEVs. This growth in demand can also be attributed to the development of public charging infrastructure in China, France, Norway, and the other developed countries. The below graph depicts the 1223.51% increase in the number of BEVs between 2013 and 2018 in the global market.
The increase in the number of BEVs hampers the demand for diesel engines and, consequently, diesel common rail injection systems.
However, the growing demand for hybrid electric vehicles and other BEV substitutes, which involves the use of diesel common rail injection systems, is expected to shift the impact of the increase in the number of BEVs on the global off-highway diesel common rail injection system market from low to moderate over the forecast period.
Near-term growth will likely concentrate in modular bioreactor lines and closed-system media workflows that shorten validation cycles while preserving batch traceability.
Partnerships between CDMOs and instrumentation vendors should accelerate standard datasets for comparability across sites, improving forecasting models used in capacity planning.
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Profiles of 109 companies operating in the Off Highway Diesel Common Rail Injection System Market market, including revenue, employee count, and market positioning where available.
Showing 109 of 109 companies
L'Orange GmbH
Company Headquarters: Germany Founded: 1933 Workforce: ~1,000 Company Working: L'Orange GmbH (L'Orange) designs, manufactures, and sells complete injection systems for intermediate-speed large diesel engines and polyurethane foaming machines and hydraulic equipment. It offers customers fuel pumps, fuel injection valves, turbocharger, and test stands. The company’s products have applications in marine, rail, energy and power, and off-highway applications and are procured by OEMs, aftermarket players, and independent retailers and wholesale distributors. It has offices in the US, Germany, and China.
Hydac
Company Headquarters: Germany Founded: 1963 Workforce: ~9,000 Company Working: Hydac designs, manufactures, and sells engine components and transmission components. It offers heat exchanger coolers, valves, hydraulic accumulators, engine manifolds, power units, ball valves, and power control units. The company also offers high-pressure common rail systems, diesel particulate filters, and other engine management system products. It offers its products for agriculture, mobile equipment, railroad, mining, power generation, marine, and diesel storage applications. Hydac has offices located in the US, the UK, Spain, Germany, Russia, China, India, Japan, Australia, South Africa, Brazil, and Chile.
NOVA WERKE AG
Company Headquarters: Switzerland Founded: 1921 Workforce: N/A Company Working: NOVA WERKE AG (NOVA WERKE) designs and manufactures innovative high-tech components. It markets its products under the NOVA SWISS brand. The company operates through three business divisions, namely, high-pressure technology, engine components, and surface technology. It provides products such as high-pressure technology, engine components, surface technology, valve service, common rail pressure line systems, high-pressure fuel injection lines, air starting components, gas lines and storage systems for gas engines, needle valves, pneumatic actuated valves, safety and check valves, block valves, fittings and adapters, valves for extreme temperatures, gas injection units, high-pressure heat exchanges diaphragm compressors, pressure generators, and gas filling systems for applications in various end-use industries. It operates in France, Germany, and China through its subsidiaries.
Liebherr
Company Headquarters: Bulle, Switzerland Founded: 1949 Workforce: ~46,200 Company Working: Liebherr is one of the largest companies engaged in manufacturing construction equipment. It operates through ten operating segments, namely, earthmovings, mining, mobile cranes, tower cranes, concrete technology, maritime cranes, aerospace & transportation systems, gear technology & automation systems, domestic appliances, and others. Some of the other products offered by the company are engine control units, injectors, common rail systems, and high-pressure pumps. Liebherr has its operations worldwide, including countries such as the US, Mexico, Canada, Brazil, Argentina, Belgium, Chile, Denmark, France, Ghana, India, Japan, Australia, Norway, Saudi Arabia, and South Korea. Some of the subsidiaries of the company are Liebherr-Werk Ehingen GmbH, Liebherr International Germany GmbH, Liebherr-Werk Biberach GmbH, and Liebherr Machines Bulle SA.
Ganser CRS AG
Company Headquarters: Switzerland Founded: 2003 Workforce: ~50 Company Working: Ganser CRS AG supplies common rail systems to diesel engine manufacturers and operators in the off-road markets all over the world. It offers products such as injectors, high-pressure pumps, and injector test benches. Its products are used for locomotives, ships, construction machinery, and power generation. It develops and produces common rail injection systems for OEMs (original equipment manufacturers) of diesel, dual fuel, and heavy fuel oil engines. Its common rail injection systems are used in large diesel engines, diesel-electric locomotives, ships, heavy earthmoving machinery, and power generation.
Delphi Technologies
Company Headquarters: UK Founded: 1998 Workforce: ~21,000 Company Working: Delphi Technologies is one of the global leaders in manufacturing and distributing automotive components in the aftermarket. It is an automotive technology company that primarily serves automotive OEMs and provides aftermarket services and solutions. The company’s products have applications in passenger cars, trucks, SUVs, commercial vans, buses, light-duty, medium-duty, and heavy-duty trucks, and off-highway vehicles. Its products are procured by OEMs, aftermarket, and independent retailers and wholesale distributors. Delphi Technologies operates through two business segments, namely, powertrain system and aftermarket. The powertrain system segment comprises valvetrain, variable valve timing, fuel delivery modules, ignition coils, canisters, sensors, valves, actuators, and various powertrain components. The aftermarket segment covers fuel injection, electronics and engine management, maintenance, test equipment, steering & suspension, and vehicle diagnostics products. Delphi Technologies operates through 21 major manufacturing sites and 12 major technical centers worldwide. In 2018, it invested nearly USD 600 million in research and development. Delphi Powertrain Corporation is one of its major subsidiaries.
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Off Highway Diesel Common Rail Injection System Market